Equipment List

Die Cast Machines

500 Ton Work Centers

  • 1-500 Ton Weingarten Auto Spray, Auto Ladle, Auto Rimrock Extractor
  • 1-500 Ton Weingarten Auto Spray, Auto Ladle, ABB Robot Extract 

600 Ton Work Centers

  • 2-600 Ton Prince Auto Spray, Auto Ladle, Fanuc Robot Extract

630 Ton Work Centers

  • 1-630 Ton Metric Weingarten Auto Spray, Auto Ladle, Rimrock Extract
  • 1-630 Ton Metric Weingarten Auto Ladle, Auto Spray, Fanuc Robot Extract
  • 1-630 Ton Metric Buhler Auto Spray, Auto Ladle, ABB Robot Extract
  • 1-630 Ton Metric Buhler Auto Spray, Auto Ladle, ABB Robot Extract

800 Ton Work Centers

  • 2-800 Ton Metric Buhler
  • 1-Auto Spray, Auto Ladle, Fanuc Robot Extract
  • 1-Auto Spray, Auto Ladle, ABB Robot Extract
  • 1-800 Ton Prince Auto Spray, Auto Ladle, Fanuc Robot Extract
  • 1-800 Ton Prince Auto Spray, Auto Ladle, Manual Extract

1200 Ton Work Centers

  • 2-1200 Ton Prince
  • 1-Auto Spray, Auto Ladle, ABB Robot Extract
  • 1-1400 Ton Frame, Auto Spray, Auto Ladle, ABB Robot Extract


Hot Oil Capacity at Each Machine

Breakdown Furnaces

  • 1-M.P.H 27,000 lbs. Holding Capacity
  • 3,000 lbs. per hour
  • 380 Aluminum
  • 1-M.P.H 13,000 lbs. Holding Capacity
  • 1,500 lbs. per hour
  • 390 Aluminum
  • 1-Warwick 11,000 lbs. Capacity
  • 2,000 lbs. per hour
  • 360 Aluminum
  • 1-630 Ton Metric Buhler
  • Under Rebuild
  • Auto Spray
  • Auto Ladle
  • ABB Robot Extract
  • 1-Warick 8,000 lbs. Capacity
  • 2,000 lbs. per hour
  • Under Rebuild

Each work center has a gas fired portable furnace.
Each work center has a hydraulic trim press.
3-Despatch heat treat ovens.
1-Pangborn tumble blaster.
1-Goff hanging blaster.


Inspection Equipment

  • 1-Numerex CMM driven with Metrmec software
  • 1-Zeiss CMM driven with Calypso software
  • 1-Spectro spectrometer
  • 1-Scherr Tumico comparater
  • 1-Nyco microscope with camera image

Grinders

  • 2 Centerless Grinders
  • 3 ID Grinders
  • 9 OD Grinders

Heat Treating Equipment

Lindberg Horizontal Batch Tempering Oven

  • 1300 lb. load capacity
  • 18″H x 24″W x 36″D work zone
  • Nitrogen atmosphere capability
  • Programmable control of heating cycle

Ipsen T2 Horizontal Bath Carburize Furnace

  • 250 lb. load capacity
  • 12″H x 13″W x 22″L work zone
  • Integral oil quench

Automatic programmable control of all processing parameters, including atmosphere control.


Die Cast Process Machines

Tumblers

  • 2 EA 20 Cubic feet vibratory bowl tumblers
  • Ceramic Media
  • Cylinder or Triangle

Trim & Punch

  • 18 ea. Hydraulic presses of which 9 ea are located internally in die cast cells

Machine Centers

Horizontal – 40 Tapers

DOOSAN HP 4000 — QTY. 1

  • 18i Fanuc Controller
  • X Travel 23.6″
  • Y Travel 22.0″
  • Z Travel 23.6″
  • B Axis Full Rotary
  • RPM 14,000

MITSUBISHI M-H4B — QTY. 2

  • Meldas 520M Control
  • X Travel 25.5″
  • Y Travel 22.0″
  • Z Travel 31.5″
  • B Axis 1deg Indexier
  • RPM 12,000

Verticals – 40 Tapers

BRIDGEPORT GX480 — QTY. 1

  • Oi Fanuc Controller
  • X Travel 18.9″
  • Y Travel 15.75″
  • Z Travel 16.9″
  • RPM 10,000

DAEWOO ACE-V35 — QTY. 2

  • Meldas M3 Control
  • X Travel 22.1″
  • Y Travel 15.7″
  • Z Travel 18.0″
  • RPM 11,000

ROKU-ROKURM-2H — QTY. 2

  • Fanuc 0M Control
  • X Travel 20.68″
  • Y Travel 14.17″
  • Z Travel 16.14″
  • RPM 6,000

FADAL 4020 — QTY. 1

  • X Travel 40″
  • Y Travel 20″
  • Z Travel 20″
  • RPM 75-10000

FADAL 15XT — QTY. 1

  • X Travel 20″
  • Y Travel 16″
  • Z Travel 20″
  • RPM 75-7500

TAKISAWA MAC-V2 — QTY. 2

  • Fanuc 10M Controls
  • X Travel 22″
  • Y Travel 16″
  • Z Travel 16″
  • RPM 60-6000

OKUMA 3VA — QTY. 1

  • Fanuc 0M Control
  • X Travel 22.8″
  • Y Travel 14.1″
  • Z Travel 19.6″
  • RPM 60-6000

Verticals – 30 Tapers

BROTHER 311 — QTY. 2

  • Conversational Control
  • X Travel 11.8″
  • Y Travel 8.7″
  • Z Travel 7.9″
  • RPM 10,000

MINI-HOWA — QTY. 1

  • Fanuc 0M Control
  • X Travel 15.748″
  • Y Travel 9.843″
  • Z Travel 9.843″
  • RPM 8,000

Verticals – 15 Tapers

BROTHER 311 — QTY. 1

  • Conversational Control
  • X Travel 7.87″
  • Y Travel 8.7″
  • Z Travel 7.9″
  • RPM 10,000

Lathes

MIYANO JNC 35 — QTY. 2

  • Fanuc 3T Control
  • Max. work length  13.5″
  • Chuck 6″

MIYANO BNC-20 — QTY. 1

  • Fanuc 3T Control
  • Max. work length 6 7/8″
  • Chuck 4″

MAZAK 15L

  • Max. work length 20″
  • Chuck 6″

TAKISAWA TC-2 — QTY. 1

  • Fanuc 3T Control
  • Max. work length 10″
  • Chuck 6″

Request a quote or contact Kurt Die Casting to find out more about aluminum die casting.