Equipment List

Die Cast Machines

600 Ton Work Centers
• 2 – 600 Ton Prince Auto Spray, Auto Ladle, one ABB and one Fanuc

630 Ton Work Centers
• 1 – 630 Ton Metric Weingarten Auto Spray, Auto Ladle, Rimrock Extract
• 1 – 630 Ton Metric Weingarten Auto Ladle, Auto Spray, Fanuc Robot Extract
• 1 – 630 Ton Metric Buhler Auto Spray, Auto Ladle, ABB Robot Extract
• 1 – 630 Ton Metric Buhler Auto Spray, Auto Ladle, ABB Robot Extract

800 Ton Work Centers
• 2 – 800 Ton Metric Buhler
• 1 – Auto Spray, Auto Ladle, Fanuc Robot Extract
• 1 – Auto Spray, Auto Ladle, ABB Robot Extract
• 1 – 800 Ton Prince Auto Spray, Auto Ladle, Fanuc Robot Extract
• 3 – SCD/84 L Buhler machines with Auto Spray, Auto Ladle, ABB Extract
• Coming soon: 1 – SCD/66 Buhler it will have auto spray, auto ladle and robot extract

1200 Ton Work Centers
• 1 – 1200 Ton Prince Auto Spray, Auto Ladle, ABB Robot Extract
• 1 – H-1100 B Buhler Auto Spray, Auto Ladle, ABB Robot Extract



Breakdown Furnaces

• 1 – M.P.H 27,000 lbs. Holding Capacity
» 3,000 lbs. per hour
» 380 Aluminum

• 1 – M.P.H 13,000 lbs. Holding Capacity
» 1,500 lbs. per hour
» 380 Aluminum

• 1 – Warwick 11,000 lbs. Capacity
» 2,000 lbs. per hour
» 390 Aluminum

• 1 – Lindberg 8,000 lbs. Capacity
» 2,000 lbs. per hour
» 360 Aluminum

  • Each work center has a gas fired portable furnace.
  • Each work center has a hydraulic trim press.
  • 3-Despatch heat treat ovens.
  • 1-Pangborn tumble blaster.
  • 1-Goff hanging blaster.
  • 2000 lb. portable crucible furnace used for ZA 27, moves from machine to machine as needed.

Die Cast Process Machines

Inspection Equipment

  • 1-Numerex CMM driven with Metrmec software
  • 1-Zeiss CMM driven with Calypso software
  • 1-Spectro spectrometer
  • 1-Scherr Tumico comparater
  • 1-Nyco microscope with camera image

Tumblers

2 EA 20 Cubic feet vibratory bowl
tumblers
Ceramic Media
Cylinder or Triangle

Trim and Punch

18 Hydraulic presses of which 9 are located with indie cast cells


Heat Treating Equipment

Lindberg Horizontal Batch Tempering Oven

  • 1300 lb. load capacity
  • 18″H x 24″W x 36″D work zone
  • Nitrogen atmosphere capability
  • Programmable control of heating cycle

Ipsen T2 Horizontal Bath Carburize Furnace

  • 250 lb. load capacity
  • 12″H x 13″W x 22″L work zone
  • Integral oil quench

Automatic programmable control of all processing parameters, including atmosphere control.


Machining Equipment

Lathes

EquipmentQTYControllerMax LengthMax Dia.HPRPMChuck Dia
Miyano JNC 351Fanuc OT 13.5″7.56,0006.0″
Miyano BNC 201Fanuc OT6.785″7.55,0004.0″
Haas ST-15Y Live tooling and C Axis116.0″12.0″204,0008.0″
Doosan Puma 240GL w/ Auto Gantry Loader122.0″13.7″254,5008.0″
Nakamura Slant JR111.81″9.25″104,5006.0″

Horizontal Machining Centers – 40 Tapers

EquipmentQTYControllerXYZRPMB Axis
Doosan HP 4000118i Fanuc 23.6″22.0″23.6″14,000Full Rotary
Mazak HC 50001Mazatrol Smooth28.74″28.74″31.5″12,000Full Rotary
Mitsubishi H-H4B2Meldas 520M25.5″22.0″31.5″12,0001 Deg Indexier

Vertical Machining Centers – 40 Tapers

EquipmentQTYControllerXYZRPM
Bridgeport GX4801Oi Fanuc18.9″15.75″16.9″10,000
Daewoo ACE-V351Meldas M322.1″15.7″19.6″11,000
Fadal 15XT1Fadal20″16″20″7,500
Okuma 3VA1Fanuc OM22.8″14.1″19.6″6,000
Mori Seiki Dura 5080 w/ Mori DRT-260 4th Axis1Mori31.5″20.87″20.8″10,000
Mori Seiki Dura 50801Mori31.5″20.87″20.8″10,000
Hwacheon1Fanuc 18M22″16.14″16.11″8,000

Vertical Machining Centers – 30 Tapers

EquipmentQTYControllerXYZRPM
Brother 3111Conversational11.8″8.7″7.9″10,000
Brother Speedio R650 X11CNC-C0025.6″15.7″12″16,000
Brother TC-3211Conversational11.81″8.66″7.87″10,000
MINI- HOWA1Fanuc OM15.74″9.8″9.8″8,000

Vertical Machining Centers – 15 Tapers

EquipmentQTYControllerXYZRPM
Brother 2012Conversational7.87″8.7″7.9″10,000

Request a quote or contact Kurt Die Casting to find out more about aluminum die casting.